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Flexible Laser-based manufacturing through precision photon distributionbroad

FLASH · Horizon Europe grant · 2024-01-01–2026-12-31

EC contribution

€4,131,800

Total cost

€0

Beneficiaries

17
About the data

Source: CORDIS (official EU open data), Horizon Europe. Framework HORIZON · call HORIZON-CL4-2023-TWIN-TRANSITION-01 · scheme HORIZON-IA · topic HORIZON-CL4-2023-TWIN-TRANSITION-01-02. CORDIS record →

Objective

Thanks to emerging materials and digital technologies, the product design space is larger than ever. Despite this, EU manufacturers are struggling to innovate, with traditional tools presenting a major bottleneck.Existing machining tools were designed for a more stable world, when a single process flow would remain unchanged for years. To increase competitiveness and respond to new opportunities, the manufacturing industry now needs customisable tools, applicable to multiple processes, and rapidly reconfigurable in response to changing needs.FLASH is an industry driven project, led by global manufacturing leader PRIMA and supported by 6 large enterprises, 6 innovative SMEs, 2 Universities, 2 RTOs, and a manufacturing association, EWF, that represents >55k companies globally.FLASH will leverage the benefits of laser-based manufacturing, which is more flexible, more amenable to digital control, and generates less waste than traditional mechanical/chemical/thermal processes. Whilst state of the art laser-based machines are optimised for a single application, FLASH will develop a flexible platform with three built-in laser sources, allowing multi-wavelength emission, over a broad pulse length regime with dynamic beam shaping, in a flexible robotic/CNC cell with three different beam delivery heads.The result will be a futureproof system capable of at least 10 macro and micro production processes over all major material types, designed to enable flexible and customisable manufacturing of rapidly evolving products for a range of industries.The benefits of FLASH will be industrially demonstrated in the automotive (car cross beam), medical (hip implant), e-mobility (electric motor hairpins) and tooling (micro drills, super abrasive grinding wheels) industries, where significant process-time, -cost and -energy savings are expected, alongside unlocking product benefits through design modifications and material substitutions not possible using existing technologies.

Beneficiaries (17)

OrganisationCountryRoleEC contributionSME
ALTFORM S.R.L. IT coordinator €494,250 Yes
ASOCIACION DE INVESTIGACION METALURGICA DEL NOROESTE ES participant €640,800
UNIVERSITA DEGLI STUDI DI PALERMO IT participant €471,094
CAILABS DFM profile FR participant €429,225 Yes
EUROPEAN FEDERATION FOR WELDING JOINING AND CUTTING BE participant €348,875 Yes
ROBUST AO GMBH DE participant €319,650 Yes
TOFAS TURK OTOMOBIL FABRIKASI ANONIM SIRKETI TR participant €291,300
3 DRIVERS - ENGENHARIA, INOVACAO E AMBIENTE SA PT participant €281,683
DIAMOUTILS SAS FR participant €243,206 Yes
ATOP S.P.A. IT participant €217,500
KOSMOS TREYS BG participant €197,503 Yes
DEPUY IRELAND UNLIMITED COMPANY IE participant €196,715
I.M.A. INDUSTRIA MACCHINE AUTOMATICHE SPA IT thirdParty €0
THE MANUFACTURING TECHNOLOGY CENTRE LIMITED UK associatedPartner Yes
UNIVERSITY OF HUDDERSFIELD UK associatedPartner
ATS APPLIED TECH SYSTEMS LTD UK associatedPartner
SYNOVA SA CH associatedPartner Yes

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